Phenolic parts G10, CE

Part Name: Telemetry clamp-on collars

Machine: Cincinnati Arrow 1000

Material: Phenolic G10, CE

Details: Camp-on collars, cover plate, helicoil inserts

Phenolic clamp-on collars G10

Part Name: Telemetry clamp-on collars

Machine: Cincinnati Arrow 1000

Material: Phenolic G10

Details: Camp-on collars, helicoil inserts

Phenolic clamp-on collars G10

Part Name: Telemetry clamp-on collars

Machine: Cincinnati Arrow 1000

Material: Phenolic G10

Details: Camp-on collars, helicoil inserts

Telemetry antenna rings

Part Name: Telemetry antenna rings

Machine: Mazak Integrex 35Y

Material: G10

Details: 4-axis turn-mill

G10 spacers

Part Name: G10 spacers

Machine: Cincinnati Arrow 1000

Material: G10

Details: Marine epoxy paint, locking 1/4-20 helicoils

XX phenolic base with cover

Part Name: XX phenolic base with cover

Machine: Cincinnati Arrow 1000

Material: phenolic paper based XX grade

Details: matching cover

Telemetry system

Part Name: Telemetry system

Machine: Cincinnati arrow 1000

Material: G10, steel, Ni plated 4140 steel

Details: G10 antenna, steel painted stand, Ni plated 4140 steel clamp-on collar

Telemetry antenna assembly

Part Name: Telemetry antenna assembly

Machine: Cincinnati arrow 1000

Material: G10, stainless steel, brass

Details: G10 antenna, stainless steel braces, brass links

Spiral serrated finish, phonographic face seal

Part Name: Manifold

Machine: Mazak Integrex 35Y

Material: 304 Stainless Steel

Details: Turbine manifold with phonographic face seal

Stainless part front

Part Name: Stainless part

Machine: Mazak 35Y

Material: 304 Stainless Steel

Details: Concave face and groove

Stainless part back

Part Name: Stainless part

Machine: Mazak 35Y

Material: 304 Stainless Steel

Details: reamed holes for dowel pins

Reactor outlet with Luer lock syringe connection

Part Name: Reactor outlet

Machine: Cincinnati Arrow 1000

Material: 316 Stainless Steel

Details: Outlet reamed for Luer lock syringe connection

17-4PH stainless steel shaft

Part Name: 17-4PH stainless steel shaft

Machine: Mazak Integrex 35Y

Material: 17-4 ph stainless Steel

Details: 4-axis machining, 0.0003” OD tolerance

Modular connector

Part Name: Modular connector

Machine: Mazak Integrex 35Y

Material: 304 Stainless Steel

Details: 4-axis machining

Stainless hex shoulder screws

Part Name: Hex shoulder screws

Machine: Mazak Integrex 35Y

Material: 304 Stainless Steel

Details: mill-turn machining 1” hex

316 Stainless handles

Part Name: Stainless handles

Machine: Cincinnati Arrow 1000

Material: 304 Stainless Steel

Details: milling

Hot mold plates

Part Name: Hot mold plates

Machine: Cincinnati Arrow 1000

Material: 316 Stainless Steel

Details: tapered grooves with 0.02” bottom width

Nozzle 4140 alloy steel

Part Name: Nozzle

Machine: Mazak Integrex 35Y

Material: 4140 Alloy steel

Details: 4-axis machining with 4 micro-inch finish on the internal bore.

4140 timing sprockets and nylon sleeves

Part Name: Timing sprockets and nylon sleeves

Machine: Mazak Integrex 35Y

Material: 4140 Alloy steel, Nylon

Details: mill-turn machining

19” OD aluminum cover

Part Name: 19” OD aluminum cover 1

Machine: Mazak Integrex 35Y

Material: 6061 aluminum

Details: 4-axis turn-mill. Started off as a 250lb solid cylinder and machined down to 14lb. Pressed in floating PEM nuts

19” OD aluminum cover

Part Name: 19” OD aluminum cover 2

Machine: Mazak Integrex 35Y

Material: 6061 aluminum

Details: 4-axis turn-mill. Started off as a 250lb solid cylinder and machined down to 14lb. Pressed in floating PEM nuts

7075 Aluminum bracket

Part Name: Aluminum bracket

Machine: Cincinnati Arrow 1000

Material: 7075 Aluminum

Details: Bracket for helicopter telemetry system

Instrument panel

Part Name: Instrument panel, MIL spec

Machine: Cincinnati Arrow 1000

Material: 6061 Aluminum

Details: Chem Film (Chromate Conversion Coating per MIL-DTL-5541) and Carbide Black F63B12 Polane® T Polyurethane Enamel

Drive shuttle Chem Film finish

Part Name: Drive shuttle

Machine: Mazak Integrex 35Y

Material: 6061 Aluminum

Details: Chem Film (Chromate Conversion Coating per MIL-DTL-5541)

6061 Aluminum clam shell, black anodized

Part Name: Connector clam shell 1

Machine: Cincinnati Arrow 1000

Material: 6061 Aluminum

Details: Black anodized

6061 Aluminum clam shell, black anodized

Part Name: Connector clam shell 2

Machine: Cincinnati Arrow 1000

Material: 6061 Aluminum

Details: Black anodized

Neck ring

Part Name: Neck ring

Machine: Mazak Integrex 35Y

Material: 6061 Aluminum

Details: 12” OD

Neck collar

Part Name: Neck collar

Machine: Mazak Integrex 35Y

Material: 6061 Aluminum

Details: 12” OD

Anti-corona rings

Part Name: Anti-corona rings for high voltage supply

Machine: Supermax Lathe

Material: 6061 Aluminum

Details: 8” OD, polished to prevent point charge concentration

Aluminum part jig

Part Name: Aluminum part jig

Machine: Cincinnati Arrow 1000

Material: 6061 Aluminum

Details: 18” x 24”, 3D profiling of the tapered floor.

Aluminum part jig

Part Name: Aluminum part jig 2

Machine: Cincinnati Arrow 1000

Material: 6061 Aluminum

Details: 18” x 24”, 3D profiling of the tapered floor.

Titanium caps CP-2

Part Name: Titanium caps

Machine: Mazak Integrex 35Y

Material: Titanium CP-2

Details: turning,thread milling and engraving engraving

Titanium M2 screws

Part Name: Titanium M2 screws

Machine: Mazak Integrex 35Y

Material: Titanium

Details: Turn-mill operations in same setup.

Copper M2 screws

Part Name: Copper M2 screws

Machine: Cincinnati Arrow 1000

Material: Oxygen free copper C101

Details: micromachining. Chamfering 0.02” wide slot

Copper holder frame

Part Name: Copper holder frame

Machine: Cincinnati Arrow 1000

Material: Oxygen free copper C101

Details: 2-56 and 0-80 threaded holes

Copper clamps

Part Name: Copper clamps

Machine: Cincinnati Arrow 1000

Material: Oxygen free copper C101

Details:

Copper rings

Part Name: Copper rings

Machine: Mazak Integrex 35Y

Material: Oxygen free copper C101

Details: 8-32 tapped holes on OD

Beryllium copper squares

Part Name: Beryllium copper squares

Machine: Mazak Integrex 35Y

Material: Beryllium copper

Details: 4-axis turn-mill

Aluminum bronze tool frame

Part Name: Aluminum bronze tool frame

Machine: Mazak Integrex 35Y

Material: Aluminum bronze

Details: 4-axis turn-mill

Watercooled copper heatsink

Part Name: Watercooled copper heatsink 1

Machine: Bridgeport Interact 412

Material: Oxygen free copper

Details: Two part design with an internal baffle, flat non reflective black paint

Watercooled copper heatsink

Part Name: Watercooled copper heatsink 2

Machine: Bridgeport Interact 412

Material: Oxygen free copper

Details: Two part design with an internal baffle, flat non reflective black paint

ABS snap guide assembly

Part Name: ABS snap guide assembly

Machine: Cincinnati Arrow 1000

Material: ABS

Details: two part assembly snaps together via locking tabs. 16 microinch finish on internal surfaces.

Delrin Acetal cover caps

Part Name: Delrin Acetal cover caps

Machine: Cincinnati Arrow 1000

Material: Delrin Acetal

Details: 3D profiling of the angled surface with 0.007” stepover.

Stainless steel connector plate

Part Name: Stainless steel connector plate

Machine: Cincinnati Arrow 1000

Material: stainless steel

Details: milling of panel for connectors and engraving of references.

Stainless steel electrical enclosure subassembly, DIN rail

Part Name: Stainless steel electrical enclosure subassembly, DIN rail

Machine: Cincinnati Arrow 1000

Material: stainless and carbon steel

Details: punching of enclosure penetration. Drill, tap and assembly of the sub plate.

Stainless steel electrical enclosure penetration

Part Name: Stainless steel electrical enclosure

Machine: Custom made punch

Material: stainless steel

Details: punching of enclosure penetration. PEM nuts and cover plate assembly.

Aluminum electrical enclosure subassembly

Part Name: Aluminum electrical enclosure subassembly 1

Machine: Cincinnati Arrow 1000

Material: aluminum and carbon steel

Details: milling of enclosure penetration. Drill, tap of the sub plate.

Aluminum electrical enclosure subassembly

Part Name: Aluminum electrical enclosure subassembly 2

Machine: Cincinnati Arrow 1000

Material: aluminum and carbon steel

Details: milling of enclosure penetration. Drill, tap of the sub plate.

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